We have state of the art facilities to support manufacture of quality Aluminum castings & Dies. Our team of trained professionals has the ability to precision make cast & dies that meet your specification. The entire manufacturing process takes place at our facilities to provide high degree of tolerance without any compromises on quality.

• Product Design
• Casting Design
• Tool Room (Tools, dies manufacturing)

Production Capacity

15000 Aluminium castings per day

Size / Weight Capacity

Aluminium casting up to size 400 x 900 mm and weight up to 5 kg

Softwares

By making the best use of latest design softwares like Pro Engineer wildfire later version, DELCAM, CADian mechanical, MAGMA, Die Edifice we design dies & moulds & electrodes that reduce production cost, improve quality as well deliver quickly.

Die Cast Division Machines

Having installed Die Casting machine of various capacity like 900Tons Zitai, 660Ton (2No) POLAK MAKE, 500Ton, 450Ton, 250Tons (Cold Chamber) and 350 Ton Hot Chamber die casting machine for Zinc / Mazak. we manufacture components catering to varied customer needs ,as well stick to regulatory standard.

• Melting Furnace of Tower Type (500kgs per hour) – 2nos.
• Melting Furnace of Tower Type (250kgs per hour) – 2nos.
• Holding Furnace (300 Kgs ) – 3 nos.
• Holding Furnace (150 Kgs) – 3 Nos
• Machine Degassing Unit -1 No
• Cutting Machine – 3 Nos
• Decoring Furnace – 1 No (Capacity: 500)
• Porosity Tester Machine
• Pressure Tester Machine

Surface finish

• Shot Blasting
• Vibro finishing – 2nos.

Inspection Facilities

• X Ray testing (Radiography) machine
• CNC Hexagon Co-ordinate Measuring Machine – 1no
• 3 D Co-ordinate Measuring Machine TESA (SWISS) – 2nos
• Height Master – Micro Height up to 600 mm (Swiss made)
• Verniers – Mitutoyo – Up to 300 mm
• Bore Dial Gauges – Mitutoyo – upto 150 mm
• Mictometers – upto 300 mm
• Mitutoyo Digimatic Vernier Ht. Gauge 300 mm
• Mitutoyo Digimatic Vernier 300 mm & 200 mm
• Spectrometer for Chemical composition testing

Tool Room Machines

• Makino S33 Professional 3 – 3nos
• Makino S56 Professional 3 – 2nos
• HASS Graphite CNC Model VF_2D – 1 nos.
• Awea Double Column VP 2012 – 1no.

Spark Erosion (EDM)

• ARD Z- NC EDM Model Ne- 75 – 1 No
• OSCAR Z- NC EDM Model S550ZNC – 1 No
• Turet Ram Milling Machine – M 1tr – 1no.
• Chevalier Vertical Turet Milling Machine model FM 5 VKH -1no
• Proth Surface Grinding Model – 1no/li>
• Craftsman Surface Grinding Model –SG 3060 – 1no
• Electrical Furnace – 1no

• Two separate line for die assembly with hoist Facilities:

  TOOLROOM ASSEMBLY SECTION

  

  • 10 Ton Hoist : 2 Nos.
  • 5 Ton Hoist : 1 Nos.

Other Facilities

• Standby Generators of 400KVA, 320KVA(2nos.), 180KVA For alternate and emergency Power Supply.

Machine Shop

• Horizontal Machining Centres
• Vertical machining Centres
• Turn-Mill Centres
• Turning Centres
• Drill tap Centres
• Coordinate Measuring machines, etc
• Hyundai- Kia Horizontal Machining Centre model –HS500 -2 nos.
• Daewoo CNC Horizontal Machining Centre model –HC400 -2 nos
• Dahlih Horizontal Machining Centre model – HC500 -1 no
• Dahlih CNC Vertical Machining Centre MCV 1020 BA – 2nos.
• Hyundai- Kia Hi- V50 D VMC – 2nos.
• Hyundai- Kia SKT160 A Turning Center – 2nos.
• Hyundai- Kia SKT21LM Turnmill Turning Center – 1nos.
• Hyundai- Kia SKT21M Turning Center – 1nos.
• Tongtai Drill tap center VMC – 3nos.
• Elbo Controll for Tool Presetting

• KURTZ ERSA
• LOW PRESSURE DIECASTING MACHINE AL 16-12SR
• FURNACE : ND-OFEN LWEND 800Kg